ENGINEERING  CIRCULARS    2003

Circular No.

Date of    Circular

Effective     Date

Subject

 

Engg/Gen-17/ 2003-1

13/03/03

13/03/03

Comprehensive Package Policy - CPM Equipment

 

 

Engg/Gen-10/ 2003-2

17/03/03

17/03/03

MB Insurance rating of higher capacity TG Sets

 

 

Engg/Gen-10/ 2003-3

17/03/03

17/03/03

Machinery Insurance cover for “Thermo Vacuum Chamber”

 

 

Engg/Gen-6/ 2003-4

17/03/03

17/03/03

Time excess under MLOP Insurance

 

Engg/Gen-10/2003-5 7/04/03 7/04/03 Rating under MB Tariff : Group IV - Fertilizer plants/ Petrochemicals plants/Refineries
Engg/Gen-10 & 17/2003-6          7/04/03 7/04/03 Special Exclusion No. 2 of MB Policy
Engg/Gen-10 /2003-7  7/04/03 7/04/03 MB Policy - Extension of time span between successive overhauls for turbines and turbo generator sets
Engg/Gen-4/2003-8  7/04/03 7/04/03 Rating of plant manufacturing "Graphite Electrodes" under EAR Insurance
Engg/Gen-24/2003-9 7/04/03 7/04/03 (i) Volume Discount under CAR tariff
Engg/Gen-17/2003-10  7/04/03 7/04/03 Rating of ‘Merry go-round arrangement on rails’ under CPM insurance
Engg/Gen-4 &24 /2003-11  7/04/03 7/04/03 EAR and CAR Insurance: Projects with S.I. less than Rs.100 Crs.Higher Excess Discount for Additional Covers
Engg/Gen-24/2003-12   7/04/03 7/04/03

 CAR Insurance- Rating of Bridges on rivers/creeks, Dams/Coffer dams, Aqua ducts etc.,

Engg/Gen- 4 /2003-13 7/04/03 7/04/03 Rating of " Laying Fibre Optic Cables below Sea Bed "- under EAR Insurance
Engg/Gen-4&24/2003-14 4/11/03 1/12/03 Maintenance Visits Cover’ and ‘Extended Maintenance Cover’
Engg/Gen-10/2003-15 4/11/03 1/12/03  MB Insurance - Rating of AC/DC Generators under Group I - ‘Rate Schedule’

                                            

 

 Engg/Gen-17/2003-1                                                                                       13-3-03

 

                        Comprehensive Package Policy - CPM Equipment

 

            The Tariff Advisory Committee in its 4th meeting held on 25-8-99 had considered a proposal to allow the insurers to issue contingency policy on ‘FIRST LOSS BASIS’ on CPM equipment where there were difficulties experienced by the insureds in declaring values of the individual CPM equipment, particularly in the case of large projects and considering the multifarious covers like transit risks, internal breakdowns, etc., etc., required in such projects.

 

            It was decided that the Insurance Companies may consider proposals for contingency policy subject to adequate R.I. support including cover on First Loss basis where there was difficulty in providing individual Sum Insured for various machineries at different locations.

           

            Arising out of representations from insurers for reviewing the above decision, the TAC in it’s 13th meeting held on 10th Feb. 2003, decided that the provision for issuing Contingency Cover could be continued subject to the following:

 

            i) The rates and terms for tariff components should be as per tariff.  For MB cover a minimum additional rate of 0.70% should apply over and above the applicable CPM Tariff rate.  Premium for non-tariff covers should be in addition to the premium applicable for tariff covers.

 

            ii) Sum Insured should be on ‘reinstatement value’ basis as in CPM/MB policies.  In other words, First-loss Policies would not be allowed.

                                                                                                                                                                                                                                                                                                        Secretary

 

                                                                                                             GO TO INDEX                        

________________________________________________________________________

 

Engg/Gen-10/2003-2                                                               17-3-03

 

           Re: MB Insurance rating of higher capacity TG Sets

                     

            Reference is drawn to the Item No. 2(b)- “Turbo Generator Sets with capacity upto 50 MW”, under Group-1, ‘Rate Schedule’ of MB tariff. The Tariff Advisory Committee has  decided  that  the  existing  rate of 1.50% for sets upto 50 MW capacity shall also apply for sets upto 500 MW. Accordingly, the tariff entry is modified as under:

 

Group I - Electrical Machinery installed in Plants other than Cold Storages and Ice Plants

Risk Code

Sl. No.

Item

Rate (%)

Excess

102416

 

 

 

2(b)

Turbo Generator Sets with capacity upto 500 MW

1.50

As per tariff

N.B:For higher capacity sets beyond 500MW, reference shall be made to Committee

 

 

            Insurers are requested to make a note of the change and advise the operating offices accordingly.

 

                                                                                                

                                                                                                                          Secretary

                                                                                                                            GO TO INDEX       


 

 

Engg/Gen-10/2003-3                                                                           17-3-03

 

 

            Re: Machinery Insurance cover for “Thermo Vacuum Chamber”

 

            The Tariff Advisory Committee has decided to introduce a tariff entry for “Thermo Vacuum Chamber” under MB insurance. The new tariff entry will be as under:

 

           “ Group I : Mechanical items(Machines common to all Industries)

 

           Thermo Vacuum Chamber

           

                        Rate      :    Rs. 0.75%

                        Excess  :   As per tariff          

                       

            N.B:   1) The equipment as a whole is to be insured.

                        2) No MB cover can be given for refrigerants ”

         

            Insurers are requested to make a note of the change and advise the operating offices accordingly.

 

                                                                                                                                                                                                                                                                                                                         Secretary

 

                                                                                                                                GO TO INDEX      _______________________________________________________________________

 

Engg/Gen-6/2003-4                                                                 17-3-03

 

           

                        Re: Time excess under MLOP Insurance

 

  This refers to the Circular No. Engg/Gen-6/Fire-Gen-102/2001-12 dtd. 18th April, 2001.

 

Arising out of a request from one of the insurers, TAC  has clarified that the ‘Time-excess’, referred to in the above Circular shall apply on the gross profit affected following the damage.

 

            Insurers are requested to take note of the change and advise the operating offices accordingly.

 

                                                                                                                                                                                                                                                                                                 Secretary

 

                                                                                                                                   GO TO INDEX      


Engg/Gen-10/2003-5                                                         7th April, 2003

Re: Rating under MB Tariff : Group IV - Fertilizer plants/Petrochemicals plants/Refineries

Reference is drawn to rating of Item (e) - ‘Pumps and their drives’ under Group IV - "Fertiliser Plants/Petrochemical Plants/Refineries" Section of MB Tariff. Arising out of representation from an insurer, the Tariff Advisory Committee has modified the above tariff entry as under:-

 

(e) Pumps and their Drives

 

Types of Pumps

 

Pump

Drives

     

Motor Driven

Turbine/Engine Driven

a)

Boiler Feed Water Pump

1.50 %

1.50 %

 

1.75 %

b)

Pumps handling water

(other than Boiler Feed Water Pumps)

0.75 %

   

c)

Other pumps

1.25 %

   

N.B.: If a single value is given for the entire pump set, the higher rate of the ‘drive’ shall apply overall

 

The following tariff entries are deleted in view of the above modification.

Risk Code

Sr. No.

Item No

Rate %

402,214

k

Methanol Pump with Motor

1.25 %

402,314

l

Ammonia Pump with Motor

1.25 %

402,414

m

Carbomate Pump with Motor

1.25 %

402,714

o

Liquid Oxygen Pump with Motor

1.25 %

402,814

p

Fuel Oil Pumps with Motor

1.25 %

Insurers are requested to make a note of the change and advise the operating offices accordingly.

Secretary

GO TO INDEX      

_____________________________________________________________________________

 

Engg/Gen-10 & 17/2003-6                                                                     7th April, 2003

Re: Special Exclusion No. 2 of MB Policy

Reference is drawn to ‘Special Exclusion No.2’ of MB Policy reading as under :-

"Loss of or damage to belts, ropes, chains, rubber tyres, dies, moulds, blades, cutters, knives or exchangeable tools, engraved or impression cylinders or rolls; objects made of glass, porcelain, ceramics, all operating media (e.g. lubricating oil, fuel, catalyst, refrigerant, dowtherm) felts, endless conveyor belts or wires; sieves, fabrics, heat resisting and anti-corrosive lining and parts of similar nature, packing material, parts not made of metal (except insulating material) and non-metallic lining or coating of metal parts; unless loss or damage to the equipments/machinery is indemnifiable in terms of the policy."

Arising out of representations received from insurers, that universally loss or damage to the above items are excluded even if there is loss or damage to main equipment/machinery, it has been decided to delete the words ‘unless loss or damage to equipments/ machinery is indemnifiable in terms of the policy’ from special exclusion No.2’

The amended ‘Special Exclusion No.2’ will read as under :-

"Loss of or damage to belts, ropes, chains, rubber tyres, dies, moulds, blades, cutters, knives or exchangeable tools, engraved or impression cylinders or rolls; objects made of glass, porcelain, ceramics, all operating media (e.g. lubricating oil, fuel, catalyst, refrigerant, dowtherm) felts, endless conveyor belts or wires; sieves, fabrics, heat resisting and anti-corrosive lining and parts of similar nature, packing material, parts not made of metal (except insulating material) and non-metallic lining or coating of metal parts."

Insurers are requested to make a note of the change and advise the operating offices accordingly.

Secretary

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___________________________________________________________________________

Engg/Gen-10 /2003-7                                                             7th April, 2003

Re:MB Policy - Extension of time span between successive overhauls for turbines and turbo generator sets

Reference is drawn to the General Regulation No. 12 under MB Tariff and Circular Engg/Gen-10/2001/20 dtd. 4th May, 2001, stipulating time span between successive overhauls for ‘turbines’ and ‘turbo generator sets’.

Arising out of representation from an insurer, the Tariff Advisory Committee has decided to introduce rates and terms for extending the interval between successive overhauls for the above equipment, beyond 64,000 hrs/8 years and upto 72,000 hrs/9 years.

The existing provision is amended to read as under:

Period between successive overhauls

terms & conditions

Beyond 32,000 hrs/4 years and upto 48,000 hrs/6 years

Excess shall be 25% of claim subject to a minimum of 150% of tariff excess

Beyond 48,000 hrs/6 years and upto 56,000 hrs/7 years

Excess shall be 37.5% of claim subject to a minimum of 200% of tariff excess

Beyond 56,000 hrs/7 years and upto 64,000 hrs/8 years

Excess shall be 50% of claim subject to a minimum of 300% of tariff excess

Beyond 64,000 hrs/8 years and upto 72,000 hrs/9 years

Excess shall be 50% of claim subject to a minimum of 500% of tariff excess and subject to compliance with manufacturer’s recomendations and satisfactory report by the insurance company’s engineer.

Insurers are requested to make a note of the change and advise the operating offices accordingly. 

GO TO INDEX       

Secretary

_____________________________________________________________________________

Engg/Gen-4/2003-8                                                         7th April, 2003

Re: Rating of plant manufacturing "Graphite Electrodes" under EAR Insurance

Arising out of an insurer’s request to fix rates and terms on a proposal for erection of a plant manufacturing ‘Graphite Electrodes’, the Tariff Advisory Committee decided to rate the proposal as per rates and terms applicable for tariff item ‘Furnace (oil /gas fired)’ under EAR tariff as given below. Accordingly a new tariff entry has been introduced as under:

Risk Code

 

Sl

No

 

Description

 

Rate for 1st Month+ 1 month testing

 

 

 

 

(Rs.%0)

Rate for 1 month or part thereof, for subsequent 10 months

 

 

 

(Rs.%0)

Rate for 1 month or part thereof, for period exceeding 12 months

 

(Rs.%0)

Rate for 1 month or part thereof,

for testing period extension within policy period

(Rs.%0)

Excess per claim is 5% of claim amount subject to minimum of Rs.

             

Normal

Testing period

1

2

3

4

5

6

7

8

9

70603

9

Graphite Electrodes Plant

2.50

0.05

0.05

0.30

15,000

40,000

Insurers are requested to make a note of the change and advise the operating offices accordingly.

Secretary

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Engg/Gen-24/2003-9                                                                     7th April, 2003

Re:(i) Volume Discount under CAR tariff

(ii) Earthquake Cover under CAR Tariff

Reference is drawn to the below mentioned ‘General Regulations’ appearing under the CAR tariff.

General Regulation No. 6 : "Computation of Premium"

General Regulation No. 9 : "Additional Rates for Earthquake"

Arising out of representations from insurers, Tariff Advisory Committee has amended the above regulations as under:

G.R. No. 6 : "Computation of Premium"

A) Premium shall be computed for the total period commencing from :-

i) Commencement of work OR

ii)Date of arrival of the first consignment at the site of erection 

B) Volume discount:

i) No Volume discount should be granted for projects with Sum Insured upto Rs.100 crores.

ii) For projects with Sum Insured above Rs.100 Crs and upto Rs.1500 Crs, the applicable Volume Discount shall be as per ‘Annexure-1’ of CAR tariff (Norms for rating of Large projects)

iii) Volume Discount will not be applicable for the following extensions :

a) Additional Rate for risks situated in Earthquake zone I & II

b) Additional Rate for testing of second hand machinery

c) Policy Extension Rates

d) Maintenance Period Rate

e) Air freight

f) Additional Custom Duty

g) Fabricators premises extension

h) Intermediate Storage

Sheet ½ of C/R: ENGG/7/3/2003 cont’d on sheet 2/2

G.R.No. 9 : "Additional Rates for Earthquake(Fire & Shock) Perils"

Irrespective of the Sum Insured for CAR the following additional rates are to be charged over the CAR Rate for risks located in Earthquake Zones (as defined in the Fire Tariff).

Zone

Applicable rate (%o) per annum

Zone - I

1.00

Zone – II

0.50

Zone – III

Nil

Zone – IV

Nil

Notes -

 

a) These additional rates take care of Earthquake (Fire and Shock) perils only.

b) These additional rates are to be charged on pro-rata basis for period shorter than one year.

c) All Acts of God perils other than Earthquake (Fire and shock) are taken care of in the CAR Rates prescribed. However no reduction in the rates can be allowed for excluding any of these perils.

d) Earthquake cover is optional in both the Zones I & II , but this cannot be opted mid-term or for part of the total CAR period. Thus these extras (viz Rs.1.00 per mille per annum for Risks in Zone I and Rs. 0.50 per mille per annum for risks in Zone II) are to be charged for total CAR period (including all extensions).

e) Earthquake cover can be granted on first loss basis with Sum Insured limits of 20% (OR 10%) of the total Sum Insured at the rates of 50% (OR 40%) of the tariff rate calculated on the total SI.

Insurers are requested to make a note of the change and advise the operating offices accordingly.

Secretary

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Engg/Gen-17/2003-10                                                         7th April, 2003

Re: Rating of ‘Merry go-round arrangement on rails’ under CPM insurance

Reference is drawn to the ‘rate schedule’ under CPM insurance tariff.

Arising out of representations from insurers, the Tariff Advisory Committee has decided to rate ‘Merry go-round arrangement on rails’ under CPM tariff at Rs.1.25% with applicable tariff excess.

Accordingly the present tariff entry is amended to read as under:

"Rating of General Items:

2. Merry Go Round Systems on Rails

Contractors Plant and Machinery Insurance cover for ‘Merry-go-Round arrangement on Rails’ (in respect of locomotives and wagons only) may be granted as an extension of CPM Policy. The applicable rate shall be Rs.1.25% with applicable tariff excess.

 

The limit for TPL extension under such cover should not exceed Rs. 1 crore for any one accident as well as the entire policy period. Also, re-instatement of sum insured after a loss shall not be allowed."

 

Insurers are requested to make a note of the change and advise the operating offices accordingly.

Secretary

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Engg/Gen-4 &24 /2003-11                                                     7th April, 2003

Re: EAR and CAR Insurance: Projects with S.I. less than Rs.100 Crs.Higher Excess Discount for Additional Covers

Reference is drawn to the ‘higher excess discount’ scheme as brought out in the Committee’s Circular Engg/Gen-4/24/2002-23 dtd 30-12-2002, for projects with SI less than Rs.100 Crs., under EAR and CAR insurance.

Arising out of an insurer’s request, the Tariff Advisory Committee has decided to extend higher excess discount’ as per the existing scheme on additional covers also.

The existing provision is amended to read as under:

Gen.Reg. 12-A: Higher Excess Discount Scheme for Projects with S.I. less than Rs.100 cr.

Higher Excess opted

Discount

Higher Excess opted

Discount

2 times

5 %

40 times

40 %

5 "

10 %

50 "

45 %

10 "

20 %

100 "

50 %

20 "

30 %

>100 "

55 %

30 "

35 %

 

   

NB: The scale of discounts shall apply for all additional covers when"higher excess" is opted.

Insurers are requested to make a note of the change and advise the operating offices accordingly.

Secretary

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Engg/Gen-24/2003-12                                                                                 7th April, 2003

Re: CAR Insurance- Rating of Bridges on rivers/creeks, Dams/Coffer dams, Aqua ducts etc.,

Reference is drawn to the present CAR tariff entry- Risk Code-111127, Sl. No. 11- "Bridges on rivers/creeks, dams/coffer dams, aqua ducts, via ducts, barrages, weir cum cause way, structures/works in water".

Arising out of a representation from an insurer for rating of only the‘sub-structure’ of a bridge, the Tariff Advisory Committee has amended the above tariff entry as under:

 

 

Risk Code

 

 

Sl No

 

 

Risk

 

Premium Rates (%o)

Excess - 5% of claim amount subject to Minimum of Rs.

     

Minimum Rate upto first 3 months

Addl.Rate per month beyond 3 months

Normal

AOG/Major Perils/

Collapse

1

2

3

4

5

6

7

111127

11

Bridges on rivers/creeks, Dams/Coffer dams, Aqua ducts, Via ducts, Barrages, Weir cum cause way, Structures/works in water

6.00

0.10

150,000

500,000

Note:- In respect of bridges, the above rates will be applicable only when both sub-structure and super-structure are covered. Otherwise 50% loading shall be applicable on the CAR rate and excess shall be 1.5 times the tariff excess.

Insurers are requested to make a note of the change and advise th